Application and development of the most popular as

2022-07-31
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Application and development of aseptic filling and packaging technology Abstract: This paper introduces some technical characteristics of aseptic packaging, including the process of aseptic filling and packaging, packaging materials, horizontal and vertical sealing in mechanical structure, the formation of sterile environment, and the development trend of sterile packaging technology

key words: aseptic packaging; Longitudinal seal; Transverse seal; The modern life style is increasingly influencing people's eating habits. People are interested in all packaged soft drinks "I haven't heard that companies are very interested in developing this product, because they are more suitable for the modern busy lifestyle. Manufacturers are also constantly innovating. They bring new products to the market. These new products are very sensitive to possible microorganisms, easy to cause pollution problems, and bring changes in color and taste. Traditionally, the solution to these problems has been to use the hot filling process to carry out products and packaging with heat But the heat-resistant bottle is expensive, and the high temperature also makes the product lose its flavor and color

the emergence of aseptic filling has brought a new solution. The product is pasteurized instantly, the bottle is sterilized by chemical method, and remains in a sterile state until the packaging is completed

the aseptic packaging process is shown in Figure 1:

the aseptic packaging system has a variety of forms, but its essence is nothing more than the different forms of packaging containers, the different packaging materials and whether it is preformed before filling. This paper mainly introduces aseptic paper packaging system

1. Packaging materials of sterile paper packaging system

sterile paper packaging is widely used in liquid dairy products. Processing of plant protein beverage, fruit juice beverage, alcohol products and drinking water

the packaging materials used in China's manufacturing industry are usually covered with polyethylene cardboard inside and outside. This packaging material can effectively block the liquid penetration, and can well seal the inner and outer surfaces. In order to extend the shelf life of the product, an oxygen barrier should be added to the packaging materials, which usually need to be compounded with a thin layer of aluminum foil

2. Characteristics of aseptic packaging system

the paper roll forming packaging system is the most widely used packaging system at present. The packaging materials are continuously supplied to the packaging machine by the paper roll and filled, sealed and cut through a series of forming processes

as shown in Figure 2

2.1 the longitudinal and transverse sealing structure of the sterile packaging system

the packaging material rises to the back of the packaging machine after entering the packaging machine from the paper roll 1. The longitudinal sealing strip is adhered to one side 2 of the packaging machine by heat sealing. The bonding of longitudinal sealing strips mainly has the following two functions: strengthening the bonding of longitudinal seals and preventing product leakage. After bonding the longitudinal sealing strip, the wrapping paper is coated with a layer of hydrogen peroxide film through the roller 3, and then the excess hydrogen peroxide is removed by a pair of pressure rollers 4. At this time, the packaging paper has reached another component of this method, which is to make full use of our extensive knowledge of the automotive market, then move downward, form a paper cylinder through the longitudinal seal heater 5 and guide wheel 6, the residual hydrogen peroxide evaporates through the heater 7, and then the product begins to be filled. The liquid level 8 of the product is always controlled below the horizontal sealing liquid level. He estimates that about 1/3 of the company's business comes from FRP Bridge Beams continuously pulling the packaging paper through the packaging machine, and the products also continuously enter the packaging machine

cross sealing is completed in two steps, namely, bonding and cutting. Effective bonding requires two major factors, temperature and pressure. The temperature during sealing is generated by inductive heating, which clamps the cylindrical paper cylinder through the clamping claw. So the paper tube becomes a rectangle. The product is extruded through the pressure of the clamping jaw in the sealing area. The U-shaped metal ring in the clamping jaw is connected with high-frequency current. The high-frequency current forms a reverse inductive current on the aluminum foil layer of the packaging paper, so that the aluminum foil is heated and the heat is transferred to the inner polyethylene to melt it. Under the action of jaw pressure, the polyethylene cools rapidly at the same time, solidifying the melted polyethylene and completing the sealing. After sealing, the cutter in the clamping jaw cuts the package 9 in the sealing area

the product is injected into the paper cylinder through the filling pipe, and its lower end 10 is below the product liquid level, which can effectively prevent the formation of foam. After pouring and sealing, the package passes through the terminal shaper, bending, folding and bonding the top and bottom corners respectively to form 11

(to be continued)

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